Going to go ahead and answer my own question:
I created a calibration many months after I created a job. I never did the actual site calibration in business center and the site calibration report will not run until you do that step.
Survey > Network > Site Calibration
I checked:
-horizontal calibration
-vertical calibration
- (vertical shift + incline plane)
I didn't check:
-update project definition
The issue with the .cal file itself is that for some reason, while the whole project is in feet, the cal file was in meters so I read all the wrong numbers in the text version and freaked out. I realized it when I was reading the site calibration report and everything was 1/3 of what it should be.
In summary, you cant just drag and drop in a calibration file. Even though it appears, you actually need to do the calibration itself and check your units in your project settings.